Every product defined down to the last component
Define raw materials, quantities, operations, and cost estimates for every finished product. Multi-level BOMs handle complex assemblies with nested sub-assemblies.
- Multi-level BOM support for complex sub-assembly products
- Operations list with workstation, time, and cost per step
- BOM costing: materials + operations + overhead = standard cost
- BOM versioning — update without losing production history
From open orders to work orders in one step
Pull open sales orders, check raw material availability across all warehouses, and create work orders in a single planning run.
- MRP-style material requirement projection by production date
- Raw material availability check before work order creation
- Auto-generate purchase requests for shortfall materials
- Production schedule view across all active work orders
The single document that drives your shop floor
Each work order triggers material transfers to the production area, generates job cards for operators, and backflushes consumed materials on completion.
- Material transfer from warehouse to WIP on work order start
- Job cards per operation assigned to specific workstations
- Operator time logging on job cards for labour cost tracking
- Backflush or manual material consumption on completion
No more production bottlenecks
View workstation loads across your planning horizon. Schedule production jobs to avoid bottlenecks before they cause missed delivery dates.
- Workstation capacity view: available hours vs scheduled load
- Drag-and-drop job rescheduling on the capacity chart
- Holiday and maintenance windows factored into available capacity
- Overload alerts trigger before deadlines are missed
External production, full internal visibility
Flag items for external production, track raw material supply to subcontractors, and manage finished goods receipt — all within EnigmaERP.
- Subcontract purchase order with supplied materials list
- Material transfer to subcontractor tracked as stock in external warehouse
- Finished goods receipt against subcontract PO
- Subcontractor performance: delivery accuracy and rejection rates
Production intelligence at a glance
A live dashboard showing production efficiency, WIP value, and material consumption across every active work order — updated in real time.
- Production efficiency: planned vs actual hours and quantities
- WIP stock value by item and work order
- Material consumption variance: standard vs actual
- Scrap and quality rejection analysis by product and operation
